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Post Requirements
Post Requirements
Product information
SERIE INTEGRAL
All motor driven
Rockwell, surface Rockwell, Brinell
Vickers, Knoop, Shaw
Test loads range from 1 to 3000 kgf
Motor driven measuring head
AFFRI®INTEGRAL is a pure motor driven hardness tester with automatic preloading
Load, load and measure. AFFRI® system hardness tester can be used in Rockwell hardness tests
Achieve ultra-high indentation depth accuracy and measurement resolution. Because of the AFFRI® test
The system, under any conditions, can not be disturbed by any external factors to ensure hardness
Measurement of indentation.
One-click measurement
Just press the start button, and the test head section will begin to drop and automatically advance
Line a complete test cycle:
1. Automatic access to the sample surface
2. Automatically activate the sample holding system
3. Automatic preloading and loading force
4. Automatically switch to optical objective
5. Auto focus
6. Automatic measurement
7. Automatic return trip within the programmable distance
When the entire test cycle is complete, the results are immediately displayed on the large screen.
500 mm / 20 "motor driven large stroke
500 mm / 20 "motor driven vertical stroke, as long as it is within its travel range, just press the" start "key to measure the head
It can automatically approach the surface of the sample at any position. (Optional: maximum travel up to 700 mm / 28 ")
In the vertical stroke, the indenter can automatically contact and identify the specimen surface at any position, at which time the entire test cycle will be self-controlled
Activate and start testing.
Oversized stage
INTEGRAL hardness tester is equipped with a large stage for maximum bearing capacity
With a sample size of 3000 kg, some traditional benchtops can be easily placed
Large or irregular specimens for which the hardness tester cannot be placed. Meanwhile, it
It can also provide a suitable space for some small samples.
FORCE (N)
Optimal
Force
TIME (sec)
AFFRI System
Original Closed Loop
(Pat Affri)
OTHER Systems
Traditional Dead Weight
Load and closed loop control technology of force value sensor
The AFFRI sensor closed-loop control technology guarantees the force sensor compared to the traditional weight loading method
And indenter coaxial line, the load directly acts on the indenter spindle line, will not produce deviation, friction
Shit, overload. At the same time, there is no need for leveling, fast speed, no need for oil pressure valves, and no need for frequent maintenance
Protect. Compared with traditional weight loading methods, AFFRI sensor closed-loop control technology guarantees power
The coaxial line of the sensor and the indenter, the load directly acts on the main axis of the indenter, without bias
Bad, friction, overload. At the same time, no leveling, fast speed, no need for oil pressure valve, no need
Regular maintenance. The AFFRI system is accurate even if the entire hardness tester is in a tilted position
Complete the test without error.
The autofocus function is performed by adjusting the brightness of the actual image
Scanning for optical precision at any magnification
Locate. This system ensures accurate reading while reducing reading time.
Oversized stage
INTEGRAL hardness tester is equipped with a large stage for maximum bearing capacity
With a sample size of 3000 kg, some traditional benchtops can be easily placed
Large or irregular specimens for which the hardness tester cannot be placed. Meanwhile, it
It can also provide a suitable space for some small samples.
Automatic grinding tool
The automatic milling tool can remove the test before the hardness test is performed
The surface of the sample is oxidized and polished. The depth of grinding can be
The Settings are set by software.
Clamp protection device
From grinding to the entire test cycle, clamping protection ensures
Stability of the sample. Laser positioning and pointing system.
Open space
The touch display is mounted on a flexible and convenient support arm, which allows for greater measurement
Test space for larger specimens. Very large samples can be lifted by forklift or hoist
Easy to place on the platform.
Automatic seven-station turret
The fully automatic pneumatic control turret can be installed with multiple objectives and multiple indenters at the same time, up to three indenters and four objectives can be installed. On board instrument
The front end can also be equipped with a 360° polishing device to treat bad sample surfaces. Combined rotating turrets can be performed simultaneously with different stiffness
Measurement of the scale without the need to replace the indenter. Multiple magnification optical objectives are mounted on a rotating turret when the indentation is completed
The device automatically selects the correct magnification for optical measurement and gives accurate test results.
Pneumatic rotating turret
The automatic pneumatic turret is standard with a hardness indenter station and an objective station. every
Tools can be changed from one station to another by manually loosening/tightening. Throughout a single or multipoint test cycle
It can automatically rotate, automatically switch stations and automatically align.
The pneumatic rotating turret is standard in the INTEGRAL series of hardness testers.
According to the needs of users can also be optional seven-station rotating tower.
Any test position allows the operator to do other work, greatly improving labor efficiency.
INTEGRAL hardness tester can perform a hardness test on any test location, from very small areas such as cutting tools to holes or
The inside of the tube. The length or geometry of the hardness indenter can be customized according to the user's requirements. Hardness indenter
Its ductility makes it easy to perform hardness tests in very difficult test areas and ensures its high accuracy. AFFRI Corporation
The professional design ensures that the hardness indenter is always protected during the measurement process, increasing its service life.
Fully automatic multipoint test cycle
The software has stored multiple test path modes in advance, which can be set arbitrarily according to the needs of users. Allow on the stage
Multipoint test cycles on and CHD tests on multiple samples. Whatever you need to punch on the specimen surface
It can accurately locate any number of indentations in the entire sample test area. Everything is fully automatic
This can reduce the impact of human factors on the test results, and at the same time, in the fully automatic test process, you can
Any test position allows the operator to do other work, greatly improving labor efficiency.
INTEGRAL hardness tester can perform a hardness test on any test location, from very small areas such as cutting tools to holes or
The inside of the tube. The length or geometry of the hardness indenter can be customized according to the user's requirements. Hardness indenter
Its ductility makes it easy to perform hardness tests in very difficult test areas and ensures its high accuracy. AFFRI Corporation
The professional design ensures that the hardness indenter is always protected during the measurement process, increasing its service life.
Explosion-proof construction
The ergonomically designed workbench is fitted with a transparent protective cover that ensures testing
The security of...
XY electric stage
The XY electric stage has an effective travel of 200 x 100 mm and a resolution of 0.01 mm. The load capacity is 3000kg.
(Other sizes can be selected according to user requirements)
Clamping system
The clamping system is designed to ensure that the indenter is always in close contact with the specimen during the test. clip
The holding system ensures the stability of any sample throughout the test cycle, and the measuring head follows the sample in
Vertical movement within the stroke produces a constant clamping force and does not require additional tooling. This work
It can realize stable test on large and medium samples.
INTEGRAL Hardness tester software can be used to meet any needs of the user, and easy to operate, easy to master.
This is a "smart software", the test results are very easy to use, can show the test process according to the user's needs.
• Touch screen with IP64 protection
• Visualize results based on tolerances and indentation dimensions
• Automatic hardness scale conversion
• Print test results
• Joystick and button controls
• Large capacity hard disk and high performance computer can be lifted simultaneously
For remote support
• Data output via USB and LAN interface, available
Connect to network database, computer and printer, download
Data or end user reports
Test data import and export
Data is entered by scanning the code bar. Test cycles or sample graphs can be loaded directly from the central system via a barcode scanner. The hardness tester is automatic
Get all the information. After the test is run, barcode data is added to the results and immediately returned to the order management system. File import and export
It is freely configurable and can be adjusted individually.
Main functions of intelligent software
True magnification
Automatic measurement of indentation
Whether polished or rough or etched specimen surfaces are automatically measured by the software
Make an impression.
autofocus
Motor driven autofocus
Automatic brightness control
Automatically calibrate brightness on any surface.
Manual measurement
Manual measurement of indentation
tool
Check that the installed tool and selected ruler are correct
You only need a window to select all the parameters you need to set
Real-time data result
Color discrimination results and data real-time statistics. View the list of results, can be edited or modified
Change individual test results. Print test results.
工装
A013.0.000 - Fix anvil support
A014.0.001 - Flat anvil ø60mm
A014.0.002 - Flat anvil ø150mm
A014.0.003 - V face anvil ø60mm for diameters from 8 to 220mm
A014.0.004 - Double Spot anvil Ø25mm flat + V for diameters from 5 to 30 mm
A009.0.005 - V Support H 50mm
A009.0.006 - V Support H 100 mm
A014.0.005 - Ball Anvil reclining self aligning
A014.0.006 - Diamond spot anvil for thinplateextras
022.0.3.009 - Fix Clamping piece
A049.1.001 - Adjustable vice from 0 to 50mm
A009.0.001 - Manual table 100x100mm with 10μm step
A.000.0.CNC - CNC control system to program X Y table movement
A017.4.001 - Self identify the border of test sample trough optic system vision
A022.0.002 - AUTO START command trough pedal for series tests
A115.1.002 - Automatic start cycle connectable to PLC control
A055.0.001 - Motorized stage 300x200mm. Range 200x100mm div. 0,5 μm
A055.0.002 - Motorized stage 150x150mm. Range 100x60mm. Div.0.5μ/step
A095.0.001 - Objective 1x (6 mm). HB 25 to 3000 Kg, ball 10mm and 5mm
A095.0.002 - Objective 2x (3 mm) HB 6,25 to 187,5 Kg, ball 2.5mm - HV50, HV100
A095.0.004 - Objective 5x (1,2 mm) HB 2 to 30 Kg, ball 1mm - HV20, HV30
A095.0.008 - Objective 10x (0,5 mm) HV5 and HV10
Real-time support
Real-time support. Connect your hardness tester to the Internet so that we can diagnose any technical issues remotely, provide additional operator training and software more
New.
attachment
AFFRI offers a wide range of accessories to meet different test needs. Special solutions can be customized according to the needs of users to test rough samples.
A range of different tooling can be used to test specimens of different sizes, especially for extremely small or oddly shaped specimens.
AFFRI offers high quality hardness indenters with international certification. Spherical indenter, conical indenter or diamond indenter are available for every scale of Rockwell, Brinell, Vickers, Knoop and Shore hardness
Provide test assurance. At the same time, it can also provide a special length of indenter, giving the perfect solution for special samples.
AFFRI's hardness blocks cover all hardness scales and values, and each block is regularly certified by UKAS/ACCREDIA.
All AFFRI accessories can be customized according to the size and geometry of the user's sample, ensuring the accuracy and stability of the test results.
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