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Product information
Mortar double helix conical mixer
Overview:
Chemical machinery such as the mortar double helix conical mixer has a wide adaptability to the mixed materials. It will not cause overheating for heat-sensitive materials, will not crush or grind granular materials, and will not cause segregation when mixing materials with significant differences in specific gravity and particle size.
Working principle:
In the conical mixer drum of the DSH series, two asymmetrical screws rotate on their own axes to lift the materials upwards, and the rotating arms rotate slowly around the center. The material outside the screw is made to enter the stud to varying degrees, thereby achieving continuous renewal and diffusion of the material throughout the entire circumference. The two material streams lifted to the upper part then converge towards the central concave cavity, forming a downward material flow that fills the void at the bottom, thus creating a triple mixing effect of convection circulation. The standard conical screw mixer has two stirring screws. In practical applications, depending on the size of the equipment specifications, single (one long screw), double (one or two asymmetrical screws of different lengths), and triple (two short and one long symmetrically arranged) screws can be adopted. Theoretically, the more stirring screws there are, the better the mixing effect will be. The equipment generally adopts a plum blossom-shaped "offset valve", which is closely attached to the bottom of the long spiral, effectively reducing the mixing dead corners. The drive forms are available in manual and pneumatic options. According to the user's requirements, butterfly valves, ball valves, star discharge devices, side discharge devices, etc. can also be installed.
Applicable features:
It is applicable to materials with a significant difference in specific gravity and relatively large powder particles.
2. It is suitable for the gentle mixing process of ceramic glazes and will not crush or break the material particles.
3. It will not cause overheating for heat-sensitive materials.
4. During the powder-powder mixing process, it is very convenient to add the liquid required by the working conditions or set up one or more spray port devices.
5. The bottom offset valve is convenient for discharging materials. As there is no fixed device at the bottom of the screw, there will be no pressure feeding phenomenon.
Features:
The stirring components of the dye double helix conical mixer are two asymmetrical cantilever helices (reference for mechanical equipment in the chemical industry). One long and one short. While rotating around their own axes (rotating on their own axes), they also revolve around the central axis of the conical container. By means of the rotation of the rotating arm, it also performs planetary motion (revolution) near the wall of the cone. This equipment repeatedly lifts the materials through the rotation of the screw, generating compound movements such as shearing, convection and diffusion within the cone, thereby achieving the purpose of mixing. The product can be designed with an outer jacket (for heating and cooling) and a sprayer as required. It is widely used in the mixing and reaction of powders in the chemical, pharmaceutical, pesticide, dye, building materials and other industries. According to the process requirements, this machine can add a jacket outside the mixing drum. By injecting cold or hot media into the jacket, the cooling or heating of the materials can be achieved. Cooling is generally achieved by pumping in industrial water, while heating can be carried out by introducing steam or electrically heating the heat transfer oil.
The JCT conical cylinder meets the high requirement of no residue in the mixed materials. The gentle stirring speed will not cause damage to fragile materials either. The stirring effect of this machine has a better coordinating effect on the chemical reaction of materials. The conical cylinder meets the high requirement of no residue in the mixed materials.
The conical cylinder meets the high requirement of no residue in the mixed materials.
2. The gentle stirring speed will not cause damage to fragile materials either.
3. The stirring effect of this machine has a better coordinating effect on the chemical reactions of materials.
Applicable material range
Powdered materials : such as seasonings, medicinal powders, dry powder coatings, etc. Youdaoplaceholder2.
Granular materials : such as ceramic glazes, rubber particles, etc. Youdaoplaceholder2.
Fibrous materials : Suitable for mixing materials with a relatively high fiber content .
Heat-sensitive materials : No overheating occurs and is suitable for materials that require gentle handling .
Fragile materials : The stirring process is gentle and does not squeeze or grind granular materials, thus avoiding the crushing of materials .
Applicable industry
The double helix conical mixer is widely used in multiple industries, including:
Chemical industry : Used for mixing various chemical raw materials.
Pharmaceuticals : Used for mixing powder, tablet raw materials, etc.
Food : Used for mixing seasonings, dried fruits and other foods.
Feed : For blending in animal feed.
Metallurgy : For the mixing of metal powders.
Building materials : used for mixing building materials such as cement and gypsum.
Paints : For mixing various paints.
Dye : For the blending of various dyes.
Pesticide : used for the blending of pesticide ingredients.
Electronic plastics : used for mixing raw materials of electronic plastics.
