SUMEC TOUCH WORLD

disc spring 

The prototype of disc springs (also known as Belleville spring washers) dates back to the mid-19th century, invented and patented by French engineer Julien Belleville. This unique conical disk structure spring has attracted much attention since its inception due to its ability to provide extremely large loads in extremely small spaces. Compared with traditional helical compression springs, the core advantages of disc springs are that they can provide loads of several to tens of times in the same installation space, and can flexibly achieve non-linear or approximately linear load-displacement characteristic curve through combined use (approximation, superposition, mixing). Disc spring family is rich and diverse, according to structure and use method

Extended categories: Standard disc springs, disc springs with guide rods/guide rods, and disc springs with trapezoidal cross-section. Application areas: With their outstanding characteristics of high load density, compact design, long life and combination flexibility

Areas of use: heavy machinery and engineering equipment, electricity, power transmission, valves, rail transportation, petrochemicals, etc.

Catalog Precision parts (Suzhou) Co., Ltd. was established in 2013. It is jointly established by senior executives who have served in top spring companies in Europe and the United States, returnees from overseas study and a group of professional spring R & D and manufacturing professionals with more than ten years of working experience in foreign companies. Founded, Suzhou Xinpoferte Enterprise Management Consulting Center (Limited Partnership) participated in the investment. With the mission of "strengthening comprehensive capabilities, expanding cutting-edge applications, and assisting customer projects", Catalog focuses on the design, production and sales of functional core elastic components. With the company's continuous development, continuous innovation, and opening up markets in different fields, it has served more than 5000 domestic and foreign customers.

Sophisticated spring production equipment is the basic guarantee for production capacity and quality. Catalog Company has more than 50 specialized spring production equipment and intelligent auxiliary equipment independently developed by Taiwan, mainland China and China, constantly meeting Katarot's requirements for rapid proofing and stable mass production. and automated production. In recent years, Cataro has cooperated with Automation Equipment Company to develop a variety of fully automatic automatic spring pre-pressing, spring sorting, spring component testing and spring assembly automation equipment. The use of these equipment not only improves the production efficiency of Kataro springs, but also improves the consistency and pass rate of products.

6 advantages of choosing Kataro springs 

Simultaneous development and twice the result with half the effort 

Catalog's engineering and quality team is headed by a number of senior executives with more than 20 years of experience as department managers or above in European and American spring companies. They not only master cutting-edge professional technology in the industry, but also accumulate rich practical experience. He is especially good at conducting customer needs research and evaluation from the early stage of the project, and assisting customers in simultaneously completing the design and development of springs and elastic components.

Intelligent management and worry-free quality 

In order to achieve one-stop quality control from design and development, process monitoring, intelligent product inspection and warehousing and warehousing management, Katarot Company has spent three and a half years since 2015 to design and develop a set of special spring industry-specific, closed-loop management software system. It realizes closed-loop fully automatic operation from six aspects: design import, operation inspection, data capture, quality determination and report output, minimizing the influence and interference of human factors on test results. nbsp;

High qualifications and complete certifications 

Catalog's adhere to the corporate vision of "promoting progress and embracing beauty" and continue to increase investment in technology and quality control. It has not only built a Huaxiaxing intelligent spring design and manufacturing platform with China's independent intellectual property rights, but also obtained 6 national software copyrights, 2 invention patents and more than 30 utility model patents. It has successively obtained honorary qualifications such as "Private Science and Technology Enterprise of Jiangsu Province" and "National High-tech Enterprise", as well as quality system certifications such as ISO9001:2015 and IATF16949.

Precise elasticity and guaranteed life 

Through full communication and communication with customers and with the help of professional spring design and simulation software, Cartaro not only designs and checks the stiffness and force values of the springs very rigorously in the early stage of each new project, but also simulates different working positions. Many design elements such as stress level, fatigue life, and resonance risk ensure the effectiveness of the design; At the same time, reliable imported and domestically produced high-quality materials are selected, and the production process is strictly controlled to achieve the promise of accurate elasticity and guaranteed life of the Katarot spring.

 Time-limited sample delivery and guaranteed delivery time 

Most of the 30,000 standard spring parts in the six categories of Cataro are in stock, and can be shipped within 24 hours after customers place an online order, which is especially suitable for projects with multiple varieties and small batches; For customized spring products, Cataro can generally complete the production and sample delivery of important projects within 1-3 days by regularly stocking multiple brands of materials with a wire diameter of 0.08-10.0mm and reserving a certain sample capacity. Cataro helps customers win more business opportunities with reliable quality and fast sample delivery! fast shipping 

Technology docking and efficient service 

Catalog's sales team is all senior personnel with 5-10 years of experience in the spring industry. At the same time, they regularly participate in the company's internal technical training and case sharing activities every year after taking up their posts. All sales backbones are 100% equipped with the design capabilities of the six * common types of springs, including pressure springs, tension springs, torsion springs, wave springs, disc springs and rectangular springs, and are familiar with the basic processes of project development and quality control system operation. These technical capabilities help them understand customer needs from the perspective of technology and quality while communicating business with customers, and provide more efficient services.

Catalog Precision Parts (Suzhou) Co. Ltd. was established in 2013. It is jointly established by senior executives who have served in top spring companies in Europe and the United States, returnees from overseas study and a group of professional spring R & D and manufacturing professionals with more than ten years of working experience in foreign companies. Founded, Suzhou Xinpoferte Enterprise Management Consulting Center (Limited Partnership) participated in the investment. With the mission of "strengthening comprehensive capabilities, expanding cutting-edge applications, and assisting customer projects", Catalog focuses on the design, production and sales of functional core elastic components. With the company's continuous development, continuous innovation, and opening up markets in different fields, it has served more than 5000 domestic and foreign customers.

In 2015, catalog Spring independently developed an intelligent manufacturing execution system suitable for the spring industry-Huaxiaxing Intelligent Spring Design and Manufacturing Management Platform. It is characterized by integration and intelligence, with German SAP ERP as the basis for management, and the main developed functional modules Connect with SAP ERP through the data interface; Based on basic operating data such as customers, orders, materials, and accounting management, it covers six major categories of springs, including pressure springs, tension springs, torsion springs, wave springs, disc springs and rectangular springs, realizing product design, spring price verification, and process scheduling, production control, and quality management form a complete set of closed-loop business and product quality control systems. Solve the problems of insufficient product supply capacity, poor stability and consistency in the current manufacturing of spring enterprises, and realize closed-loop fully automatic intelligent management in spring design, operation testing, data capture, quality determination and report output, etc., to ensure that after production The product meets customer requirements. Intelligent manufacturing management systems are at the second level in China's spring industry in terms of design ideas and use effects.

In 2019, Catalog Spring was based on the technology and equipment of the original spring industry, combined with emerging industries, actively innovated in many aspects such as materials, structures and processes, developed new products, and opened up new markets in the temperature control and medical industries. Give full play to the company's application accumulation in new materials such as cobalt alloys, titanium alloys and nickel-titanium alloys, and transform unfavorable factors such as foreign high-end technology blockade and blocked import and export channels into business opportunities for enterprises to transform into high-end applications and achieve import substitution. After three years of research and development accumulation from 2019 to 2022, Catalog innovation in the field of temperature control and medical care has gradually transformed into fruitful results. In the field of temperature control, it has developed server constant temperature control valves and power battery automatic temperature control flow valves., HVAC energy-saving flow intelligent control valves, ther*atic bathroom automatic temperature control spring sets and other leading products. Products developed in the medical field include: medical intervention (implanted) cobalt alloy heart valve stents, self-contained temperature-sensitive self-expanding urethral stents, composite technology precision medical guide wires, etc. The company has provided services to well-known companies such as Peijia, Denuo, Micro Invasive, Beron, Huawei, Wrigley, Jiumu, Mitsubishi, Midea, Sanhua, and China *.

Catalog Spring focuses on talent training and investment in technological innovation. It has also made phased breakthroughs in independent intellectual property rights, patent innovation and management systems. It has obtained 6 national software copyrights, 1 invention patent and 30 utility model patents. The spring products it produces meet the quality system certification requirements such as ISO13485:2016, ISO9001:2015 and IATF16949. At the 7th Council of China Spring Professional Association in June 2021, he was recognized and named and praised as one of the representatives of "digitalization, networking and intelligence" in China spring industry.

In addition, Katarot has also been recognized as "Private Technology Enterprise of Jiangsu Province" and "National High-tech Enterprise", and has become a typical example of "specialized, specialized and innovative" small and medium-sized intelligent manufacturing enterprises supported by Suzhou Industrial Park. These are all national authorities 'recognition and commendation for Katarot's insistence on using scientific and technological power and focusing on designing and manufacturing basic parts and components products.

In the future, Catalog will continue to adhere to the high-quality development strategy, connect with emerging industries encouraged by the National 14th Five-Year Plan and the 2035 Long-term Goals, and seek and explore business opportunities through innovation. At the same time, we will work steadily in the fields of temperature control, medical care, and new energy, and move in the direction of precision, intelligence and efficiency. Further improve service levels, continue to increase investment in technology and quality control, create more competitive high-quality products, and provide customers with more excellent services.

Catalog production equipment 

If a worker wants to do something well, he must first sharpen his tools 

Sophisticated spring production equipment is the basic guarantee for production capacity and quality. Katarot Company has more than 50 specialized spring production equipment and intelligent auxiliary equipment independently developed by Taiwan, mainland China and China, constantly meeting Katarot's requirements for rapid proofing and stable mass production. and automated production. In recent years, Cataro has cooperated with Automation Equipment Company to develop a variety of fully automatic automatic spring pre-pressing, spring sorting, spring component testing and spring assembly automation equipment. The use of these equipment not only improves the production efficiency of Kataro springs, but also improves the consistency and pass rate of products. In 2019, Cartalog began to design and customize spring assembly automated production equipment for industry customers in order to meet the supply requirements of large customers in the industry in large quantities, high efficiency and high stability, and can provide services to customers by leasing or charging service fees. service.

 Common production equipment for Catalog springs 

Compression spring production equipment 

Catalog Company has nearly 20 computer spring presses of various types, covering the wire diameter range of 0.08-10.00mm. These equipment can be used to produce various types of compression springs, tower springs, square wire springs, circlip springs and wave springs. Compression spring production equipment Spring equipment Tension spring torsion spring production equipment Katarot Company has 9 computer universal machines and wire straightening and punching machines, covering the wire diameter range of 0.15-6.00mm. These equipment can be used to produce various types of tension springs, torsion springs, wire forming and flat coil top wave springs, etc. nbsp;

tooling die

Precise elasticity and guaranteed life 

Based on Cataro's existing computer universal machine and equipped with customized punching heads and curling heads, these equipment can complete operations such as punching, bending and curling of leaf springs and spring shells. nbsp;

Spring end grinding equipment

 Spring grinding is an important auxiliary process in spring production. The amount of grinding and the verticality of the spring grinding will directly affect the mechanical properties of the spring. Cataro has 8 spring grinding machines of various types, with a spring grinding wire diameter of 0.5-20 mm. In particular, our computer spring grinding machine has segmented pressing and grinding wheel compensation functions, which can control the length tolerance of the spring after spring grinding. Within 0.1 mm. nbsp;

 Tempering workshop heat treatment equipment 

The heat treatment furnace is a key equipment in spring production, which directly affects the stability and consistency of the spring! The heat treatment furnaces in Kataro are divided into two categories: the crawler tempering furnace is used to temper springs at medium to low temperatures below 500℃, and the 3-meter-long furnace space can be divided into three sections for temperature control and monitoring. The maximum temperature of the box-type muffle furnace can reach 1200 ° C, and multiple heating curves can be freely set to meet the high temperature heat treatment requirements of special alloy springs. Both types of heat treatment furnaces in Cataro have heating curve recording and exporting functions to facilitate process control and data traceability for important projects.

 Spring shot blasting and pre-pressing equipment 

Catalog also has some auxiliary equipment for spring production, which can strengthen and improve certain aspects of spring performance. For example, spring shot blasting equipment can hit the spring surface at high speed by stainless steel pellets with a diameter of 0.3-0.4mm, which can produce a prefabricated compressive stress layer, which increases the service life of the spring by 3-10 times; at the same time, it can also eliminate the spring surface. Fine burrs and surface defects. The automatic spring prepress customized by Catalog Company can automatically prepress springs with certain overstress in design, stabilize the free length and force value of the spring, and also have certain benefits for extending the service life. nbsp;

Shot blasting equipment Salt spray testing machine

 Automated customized equipment In recent years, Cartalog has cooperated with Automation Equipment Company to develop a variety of fully automatic automatic equipment for spring prepressing, spring sorting, spring component testing and spring assembly. The use of these equipment not only improves the production efficiency of Kataro springs, but also improves the consistency and pass rate of products. In 2019, Cartalog began to design and customize spring assembly automated production equipment for industry customers in order to meet the supply requirements of large customers in the industry in large quantities, high efficiency and high stability, and can provide services to customers by leasing or charging service fees. service.