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Product information
Horizontal servo gear rubbing machine SR1000-DS product introduction
SR1000-DS is aHigh specification, high rigidityThe horizontal servo CNC tooth rubbing machine is specially designed for efficient and high-precision rolling forming of external splines, straight teeth, helical teeth, threads, etc. of medium and large shaft parts. Its core characteristics areAbility to install and use a 36-inch tooth rubbing knife, combined with cutting-edge servo control technology and core component configuration, it can still ensure excellent accuracy, stability and production efficiency when processing large workpieces. It is a powerful equipment for the batch manufacturing of large transmission components such as heavy vehicles and construction machinery.
1. Core advantages and characteristics
- Strong workpiece processing capabilities：Can be installed with grinding plates up to 36 inches (approximately 915 mm), allowing it to be rolled and formed in one timeLarger diameter and longer lengthShaft parts greatly improve the processing efficiency of heavy workpieces.
- Ultra-high rigid horizontal structure: In order to match the heavy-duty cutting of large size tools, the machine bed, headstock and sliding table are all carried outstrengthening designEnhanced and extremely rigid, ensuring that it does not move in the high-torque rolling process, ensuring tooth profile accuracy and surface quality.
- Full servo CNC drive: It is directly driven by high-power servo motor, which has strong power and quick response. It can easily drive large size tools for high-load processing.
- Top brand core components: Key components are all selected from international first-line brands to provide fundamental guarantee for long-term heavy-duty and stable operation of the equipment.
- High-precision closed-loop control: Full-closed-loop position feedback is realized through the grating ruler to compensate errors in real time, ensuring extremely high repetitive positioning accuracy even under large strokes and heavy loads.
2. Detailed technical specifications and configuration
| project | Specifications/Description |
|---|---|
| machine type | SR1000-DS |
| layout form | horizontal |
| Main drive mode | Full servo motor drive |
| CNC system | Siemens SINUMEREK 828D |
| Measurement feedback system | Heidenhain grating ruler |
| linear guide rail | Schneberg SCHNEEBERGER |
| ball screw | NSK |
| - Maximum specification of tooth rubbing knife | 36 inches (approximately 915 mm) |
| - maximum machining length | Matches with tool specifications and machine travel, usually achievableMore than 500mm(Up to 800mm long). |
| - Machinable tooth profile | External splines, spur/helical gears, worms, threads, various formed ring grooves, etc. |
| production efficiency | [Enhanced Description]: Servo direct drive is matched with large size tooth rubbing cutter, which can be achieved for large workpieces.Forming is completed in single or very few passesCompared with using small tools for multiple processing or other processes, the efficiency is increased by orders of magnitude. |
| automation interface | Standard configuration of heavy robot or automatic loading and unloading system interfaces makes it easy to integrate automated production lines. |
3. Main application areas (updated)
- Commercial vehicles and heavy vehicles：Gearbox output shaft, rear axle drive shaft, truck half shaft, engine camshaftLarge spline/tooth shape parts.
- Engineering machinery and agricultural machinery：Excavators, loaders, tractorsDrive shaft and drive axle shaft.
- Wind power and rail transit：Speed increasing box gear shaft, traction motor shaftand other large and medium-sized precision shafts.
- General Motors Heavy Machinery: Various heavy-duty shaft parts that require high-precision large-size splines or tooth shapes.
IV. Summary
SR1000-DS Horizontal Servo Gear Rubbing Machine Not only haveSiemens 828D, Heidenheim, Schneiberg and NSKConsists of the top core configuration, "Can be installed with a 36-inch tooth rubbing knife" key characteristics, positioning it asProfessional solutions for large-scale precision shaft machining。It perfectly solves large workpiecesLow processing efficiency and difficulty in ensuring accuracy consistencyindustry pain points, providing users with excellent experience in the field of heavy transmission component manufacturingHigh rigidity, high efficiency, high precisionReliable production guarantee is a tool to enhance the competitiveness and production capacity of core components.
